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Tools Most Used by Electricians

Electrical work can't be done without the right tools. As basic tools have been improved over the years and new specialized tools are developed, the list of tool choices for electricians becomes even longer.

Even so, there's a short list of “must have” tools that every electrician needs-indeed, cannot do without-regardless of the type of electrical work he or she does. What are those tools? And has the list changed significantly in recent years?

We asked Graybar, a North American provider of electrical tools, telecommunications tools and service solutions, to identify the tools electrical contractors buy more than any other for electrical work--power testers and VDV tools and testers are not included in this report.

“There's no question that today's electrical contractor must be more versatile than ever, and to tackle a variety of jobs with efficiency and ease, electricians need an arsenal of hand and power tools,” said Dennis Rees, Graybar tool product specialist.

However, to avoid being loaded down with too many tools, choices must be made wisely.

 

Rees explained: “It is easier to narrow down tool options by recognizing that the most essential hand and power tools fall into distinct categories. That's how we've organized our list of 'Tools Most Commonly Used by Today's Electricians.' Whether buying tools for the first time or replacing well-worn favorites, these tool selections can help electricians work smarter.”

Graybar's Top Tools List includes the following:

• Pliers

• Screwdrivers and nut drivers

• Wire strippers

• Fishing tools

• Measuring devices

• Labeling machines

• Power drills and drivers, hammer/drills

• Power saws

HAND TOOLS

“Every electrician needs basic hand tools to perform everyday tasks,” said Rees. “Fortunately, today's basics are better than older models, providing more comfort and safety than their predecessors. Manufacturers have made tools more 'ergonomically correct,' and improved designs help cut down on hand and wrist injuries often caused by repetitive movement. Plus, they make it easier to perform the same motion over and over because the tools just feel more comfortable. While today's designs may provide more safety and comfort, they're still the basic hand tools electricians have been using for years.”

Pliers

Two of the most common tools an electrician can't work without are side-cutting pliers and long-nose or needle-nose pliers, Rees said.

According to Rees, Klein is the most recognized hand tool name in the electrical industry, and Graybar stocks several models of Klein pliers to suit individual preferences and tasks. Graybar's top sellers include classic models such as the high-leverage side-cutting pliers for heavy-duty cutting and connector crimping, and six-inch long-nose pliers. However, the company has seen increases in sales of the ergonomic Journeyman series introduced about three years ago. These tools have contoured and cushioned handles that feature a pliable outer surface and hard, black inner material providing a more comfortable grip without sacrificing tool strength and durability. They also have a contoured thumb area and a flared thumb rest that further improves their feel and gripping power.

Screwdrivers and nut drivers

Electricians need several screwdrivers and nut drivers to work with various types of fasteners and applications. For electricians who want one tool that adapts to many uses, Graybar sells Klein's 10-in-1 screwdriver/nut driver set with numbers 1 and 2 Phillips; 1/4-inch, 3/16-inch slotted, 5/16-inch and 1/4-inch nut drivers; numbers 10 and 15 TORX; and numbers 1 and 2 square-recess bits. Everything fits into the same chrome-plated, heat-treated shaft with a comfortable cushion-grip handle. Replacement bits are available.

Wire strippers

In this category, Ideal Industries' T-Stripper line of wire strippers is a top seller at Graybar.

“They have been an industry standard for almost 50 years,” said Rees. “Best sellers are the Reflex wire stripper and the T-Stripper. The Kinetic Reflex T-Stripper is a strong new addition to the line.”

Ergonomic designs are one reason for their popularity. Curved handles are designed to fit an electrician's natural grip and reduce repetitive motion fatigue. Non-slip Santoprene textured grips provide more control. A thumb guide promotes comfort while focusing kinetic energy for faster wire stripping.

Fish tapes and poles

Fish tapes: The Ideal Tuff-Grip line of fish tapes is a strong seller at Graybar.

Handles on impact-resistant cases are large and comfortable, so a secure grip can be maintained, even when wearing work gloves. Tape materials are suited to any type of job.

Graybar's best sellers are the versions with fiberglass tape for working around live circuits and the steel tape for everyday use in longer runs with few bends. The Zoom tape is suited for shorter runs of small-diameter conduits. Omni-directional round cable design makes easy work of multibend applications.

Fish poles: Fish pole wire-installation tools facilitate wire pulling in drop ceilings, down walls or under raised floors. Graybar offers several Greenlee models, including the 12- and 24-foot Fish Stix kits and the new 15-foot Glo Stix that glows for better visibility in dark environments. The lightweight design makes them easier to use than heavier models.

Measuring devices

Laser measuring tools are becoming more popular, but no electrician's tool belt is without a basic tape for simple measurements. Those with rare earth magnetic tips that stick to iron and steel surfaces permit fast, one-person measurements. Big sellers at Graybar are Klein's Power-Return Rule, available in 16-, 25-, and 30-foot versions. A 25-foot double-sided version (without magnetic tip) facilitates taking measurements from below. Power-Return Rules have two-step lock control: the first step slows blade retraction, and the second step holds the blade securely.

Labeling machines

Properly labeling work at installation saves time when making moves, adds and changes, and handheld labeling tools speed this important step. The capability of printing bar codes, graphics memory to sort and recall lists, and compatibility with PCs increases the versatility of today's labeling tools. A wide range of labeling materials includes wire and cable markers; panel, rack and frame ID; facilities labels; and specialty labels. Best sellers at Graybar are the Brady IDXPERT handheld labeling tool with electric keyboard style, which makes quality labels that stick on tough and curved surfaces, and the Panduit handheld thermal-transfer printer.

POWER TOOLS

Whether corded or cordless, today's power tools pack more power in smaller, lightweight models. Ergonomic consideration makes today's tools easier and safer to use.

“Cordless power tools,” Rees said, “are enjoying greater acceptance because tool designs and recent improvements in battery and charger technology make them more convenient and versatile, making workers more productive.”

The most-used power tools for electricians are saws and drills, including hammer/drills.

Power drills

Every electrician uses drills, but the type of tool needed varies with the application-what is essential for one worker isn't necessarily needed by another. The power required depends on the material being drilled. For fastening work, a lower-voltage cordless model might be used; for drilling into concrete, a hammer/drill provides more impact and can drill more holes faster.

Multipurpose tools reduce the number of tools needed on a job, and a Graybar top seller is the DeWalt heavy-duty XRP 18-volt cordless hammer drill/drill/driver kit. The kit comes with two batteries, a charger and carrying case. Popular features include long battery run time, maximum torque from the high-efficiency motor, superior ergonomics, and metal ratcheting chuck with carbide jaws to prevent bits from slipping or falling out.

Saws

As with drills, the type of power saw needed by electricians varies with the job at hand. Because of versatility and dependability, handheld reciprocating saws are one of the most popular classes of power-saw equipment. Spiral saws perform the same tasks as reciprocating saws, but instead of a blade, they cut with a bit with downward, parabolic fluting. Other types of saws used for electrical work include hole saws, cut-off saws and portable band saws.

Rees said the Milwaukee Deep Cut portable band saw is Graybar's bestselling saw. “You can't beat the performance of a corded band saw. To make a lot of clean cuts in metal, optimum speed and extended high performance are necessary, and that demands a steady power source that only an outlet can provide,” Rees said.

The tool has a six-amp motor and uses standard 44 7/8-by-1/2-inch-by-.02-inch band saw blades for cutting rectangular stock to sizes of 4 3/4-by-4 3/4 inches and 4 3/4-inch round stock.

“The types of tools that are today's top sellers are the same as they were five years ago, and will probably be the same five years from now, but with marked improvements,” said Rees. “That's because electrical contractors have developed proven installation methods, and they need a specific set of tools to perform them.”

Graybar, a Fortune 500 corporation, distributes electrical, telecommunications and networking products and provides related supply-chain management and logistics services. Graybar operates at more than 250 distribution facilities throughout the United States, Canada, Mexico and Puerto Rico. EC

GRIFFIN, a construction and tools writer from Oklahoma City, can be reached at 405.748.5256 or up-front@cox.net.

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What to Look For in Electrical Tool Kits

 

Tools in electrical tool kits are designed to be used on the power sources and components in your home. When you are working on these components, it is important that you are using the right tools to get the job done.

Types of Electrical Tools

The electric tool kit for the work in your home will contain tools that are from a few different categories. There are tools that are designed to work on the wiring in your home, tools for installing electrical systems in the home, and tools that are designed to test the electrical components in the home.There should also be tools in the tool kit that are common to household tool kits as well.
 

Safety

Working with electricity requires a great deal of safety precautions. Gloves and safety glasses should be included in all household tool kits. Make sure that electricity is turned off before working on any electrical component in your home. Verify more than once that the power is off before you start your work. Electricians will tag the wires to verify that the power has been shut off and that no one turns it back on while working.

Having a good household tool kit should include many of these electrical tools. You can have a special tool box for your electrical work and one for the standard repairs that are done in your home. Never attempt electrical work unless you know what you are doing. Installation and wiring should be handled by an expert or professional and not a beginner electrician. The potential for accident is too great with electrical work.



 

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Tools - Introduction

 

What You Will Be Doing

Let's review building a tool inventory, the distinction of quality when purchasing, and the appropriate use and care of your tools and work area.

The various types of tools are those for measuring and leveling, cutting and drilling, tools to help you attach and assemble or dismantle, and tools you will use for finishing. There is also a section on pneumatic tools, that is, air compressors and accessories.

In addition, I will pass along to you many time and effort-saving tips from the professionals.

Before You Begin

One recommendation I like to make to those of you who will be taking on projects in and around the house from time to time is that you first acquire a copy of the local building code from the office of your county or city building inspector. Keep a copy of this on hand so you will know when your project requires a permit of any kind. Although tools can be fun, and can open doors to new and interesting do-it-yourself projects, always keep in mind that they should never be treated as toys. If you have small children, it's a good idea to keep your tools where they will be inaccessible to curious young hands.

A workshop is a very personal thing. It should be geared to an individual's own needs, extent of do-it-yourself involvement and space available. As your inventory of tools grows, you will want to set aside a special workplace. You will find that organized work space makes for an organized, smoother flowing project, because you will always know where to find that special tool when you need it. If you are unable to designate a separate room for your tools and projects, at least have a closet or locking toolbox that will secure your tools when not in use.

Safety

Anytime you work with tools safety must be your primary concern. A few general rules to keep in mind are:

Protective glasses or goggles should be worn whenever power tools are in use; and when chiseling, sanding, scraping, or hammering overhead, especially if you wear contact lenses.

Wear ear protectors when using power tools, since some operate at noise levels that damage hearing.

Be careful of loose hair and clothing, so they don't get caught in tools.

The proper respirator or face mask should be worn when sanding or sawing or using substances with toxic fumes.

Keep blades sharp. A dull blade requires excessive force, can slip, and cause accidents.

Always use the appropriate tool for the job.

Repair or discard tools with cracks in the wooden handles, or chips in the metal parts, that could fail and cause injury.

Don't drill, shape, or saw anything that isn't firmly and properly secured.

Take care in storing oily rags, which can spontaneously combust.

Don't abuse your tools.

Keep a first aid kit on hand.

Don't work with tools if you are fired. That's when most accidents occur.

Read the owner's manual for all tools and know the proper use of each.

Keep all tools out of reach of small children.

Unplug all power tools when changing settings or parts.

Purchasing Your Tools

Give enough care and thought to the purchase of your tools. Conscientious investment should carry you through years of enjoyable projects.

Acquire tools as you need them; avoid buying unnecessary tools or tools you will never use.

Always purchase the best tool you can afford. Cheap tools are never a bargain.

Purchase from reputable dealers and manufacturers, we link to some on-site.

Choose the tool for the most comfortable fit and weight for your hand.

Examine tools carefully for their sturdiness and smooth finish.

Check all moving parts for smoothness and freedom from play.

Caring for Tools

Caring for your tools is also extremely important if they are to do the jobs for which they are intended.

Keep your tools property cleaned and lubricated.

Keep your tools out of the weather and store them out of the way when not in use.

If the storage area is damp (in the basement, for example), install a dehumidifier and keep tools covered with a film of rust-inhibiting oil.

Never throw tools into the toolbox. Handle them carefully to avoid dulling edges and nicking surfaces.

Whenever possible, hang tools with cutting edges separately to keep them from getting nicked or dulled.

Purchase carrying cases for your power tools to protect them and to store their accessories.



 

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